The big goals are to be sustainable, comfortable, and off the grid.

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Welding

Welding is the liquefaction of base metals with heat to fuse them together. There are three basic elements: heat source, filler metal and the shielding gas or flux. The three most common types of welding processes are MIG, stick and TIG. MIG welding is the most common type of welding and it is easier to learn, much cleaner than stick welding and can be used on a variety of material thicknesses. Stick welding is a flux process, so is better suited for outdoor use and with thicker or dirty materials. TIG welding provides the highest quality weld, both cleaner and more esthetically pleasing.
Miller Welders

In welding you have three basic elements:

  • Heat Source:
  • Filler Metal:
  • Shielding gas or Flux

MIG (Metal Inert Gas)

Filler metal is your electrode and it's on a spool of wire. Uses shielding gas → advantages to this are:

  • Advantages
    • it's much easier to learn, because you preset all your parameters
    • Cleaner welds possible with no slag
    • wide variety of metal thicknesses
    • Great for indoor welding - perfect for in the garage or shop
  • Metals
    • steel, stainless steel, aluminum

Stick

Flux-based Process

  • Advantages
    • Wind doesn't affect it as much → better suited to windy, outdoor conditions
    • Works really well on thicker materials
    • More forgiving when welding dirty or rusty metal
  • Disadvantages
    • More spatter, vapor, off gassing, and fumes → so not something you want to do indoors
    • Welds aren't as clean/pretty → for a frame (or automotive mount) prefer either MIG or TIG
  • Metals
    • steel, stainless steel, cast iron

TIG (Tungsten Inert Gas)

Leg/foot controls the heat, opposite hand is typically controlling the filler metal deposition rate, and finally there is the non-consumable tungsten electrode that is creating the arc as you move through the bead.

  • Advantages
    • Provides highest quality, precise welds
    • Aesthetically pleasing, "pretty" weld beads
    • Works great on thinner metals
    • Allows adjustment of heat input via hand/foot control
    • Great for automotive and motorcycle enthusiasts — e.g. automotive sheet metal
  • Disadvantages
    • Difficult to control because you're controlling all three of your elements
    • Considerably slower process than the other methods
    • requires more skill and practice to master than the other methods
  • Metals
    • any metals that conduct electricity
    • steel, stainless steel, aluminum, copper, brass, chromoly
    • exotic metals such as magnesium and titanium

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